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Excalibur 330 misfire

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Post Options Post Options   Thanks (0) Thanks(0)   Quote 67 ski nat Quote  Post ReplyReply Direct Link To This Post Topic: Excalibur 330 misfire
    Posted: June-11-2023 at 5:10pm
Faulty parts are becoming more common. Probably non usa manufacturing
I watch tooo Much roadkill TV etc. they had two new distributors out of box bad. Stumped ‘‘em for a bit but the dulstich had several spares to try everything. 2 bad out of box from Orielly or such
Are you going to rebuild all or limp along with coed stuff.
As budget allows
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JoeinNY Quote  Post ReplyReply Direct Link To This Post Posted: June-10-2023 at 10:41pm
I don’t think it knows the temp and adds fuel - I think more likely it needs more fuel because of the air density and the cold chamber. Just a guess though- I just know that it will
Misfire spring or fall until warmed up - if your thermostat isn’t working it won’t warm up and could keep misfiring
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bfosbenner Quote  Post ReplyReply Direct Link To This Post Posted: June-10-2023 at 9:42pm
My question is what is actually happening?  Is it running  rich with the extra fuel building up somewhere causing the misfire?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JoeinNY Quote  Post ReplyReply Direct Link To This Post Posted: June-05-2023 at 12:02am
It’s not a closed loop system so spark and fuel levels are fixed in the tune - with the temp not right the tune isnt right.   My excal will misfire until warmed up when the water is really cold so seems reasonable it might not be real happy with a thermostat stuck open.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bfosbenner Quote  Post ReplyReply Direct Link To This Post Posted: June-04-2023 at 9:42pm
I'm still not sure what the cold engine temp reading is doing to cause the misfire.  Maybe a bit too much fuel.  With no O2 sensor I cant really tell.
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Post Options Post Options   Thanks (1) Thanks(1)   Quote steve600 Quote  Post ReplyReply Direct Link To This Post Posted: June-03-2023 at 9:09pm
Awesome…,chased your tail for a while but you got it!!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bfosbenner Quote  Post ReplyReply Direct Link To This Post Posted: June-03-2023 at 9:00pm
Update,  New thermostat solved the problem!!!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bfosbenner Quote  Post ReplyReply Direct Link To This Post Posted: May-31-2023 at 11:55pm
Update,  New GM cap and rotor did not fix. I also have stuck thermostat and engine is running cold. Part is on order.......
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Post Options Post Options   Thanks (0) Thanks(0)   Quote steve600 Quote  Post ReplyReply Direct Link To This Post Posted: May-29-2023 at 10:26pm
Sounds like my headache, chasing everything! I had put new plugs in mine and kept saying it can’t be the plugs, they are new plugs. Low and behold try another set of plugs and problem gone. In my 25 years of working on engines that was the first bad new plug for me.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bfosbenner Quote  Post ReplyReply Direct Link To This Post Posted: May-29-2023 at 10:07pm
So my story is similar except in 2021 my  196 with 2,000 hours ..... misfire under load at 28-30 mph, slight misfire at 32 and gone at faster speeds.  
 I changed cap, rotor, coil, cranks sensor, new distributor with cap and rotor,  map sensor, spark plugs, wires,  cylinder heads (one water jacket leaked anyway. Fuel Injectors,  alternator (possible ac ripple to ecm, seemed to get better if unplugged )  Tried another boats ECM,  My next step was to check timing chain backlash and when I pulled the cap it was all burnt up.  So I got a new AC Delco cap and rotor and installed on my original distributor.  All was ok!!! Great,  fast forward  to 5/28/23  Misfire came back exactly the same. Tried Accel cap, no change.  Cam retard is 0.  Ill try an new AC Delco again this week.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote steve600 Quote  Post ReplyReply Direct Link To This Post Posted: August-30-2022 at 9:37am
Thanks KENO👍
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: August-30-2022 at 7:29am
Well, "ya done good" ...............and saved a bunch of money not making that short tow to NECC   Wink


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Post Options Post Options   Thanks (0) Thanks(0)   Quote steve600 Quote  Post ReplyReply Direct Link To This Post Posted: August-30-2022 at 6:54am
Yes it was a great V7…unfortunately I had just bought the boat and had nothing to go by as far as how it should run. Coming from a simple to work on 1984 2001.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: August-30-2022 at 6:47am
Originally posted by KENO KENO wrote:

If it runs great at WOT, does that mean the cylinder starts firing again sometime above 3000 rpm or it's a great running V7 engine at full throttle?

Has it done this since you got the boat?, it sounds like it's new to you



So i guess back at the beginning it really was a great running V7 after all Wink

You should go out right now and buy 4 lottery tickets in honor of your #4 cylinder.

And......... glad it's fixed
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Post Options Post Options   Thanks (0) Thanks(0)   Quote steve600 Quote  Post ReplyReply Direct Link To This Post Posted: August-30-2022 at 6:20am
I scratched my head for days, sitting looking at this engine thinking wtf else could possibly be wrong? I’ve swapped everything to do with ignition, three caps, two sets of wires, coil, dist pick up, and fcc filter. Decided to try another set of plugs before pulling it out. Only thing I haven’t tried twice! Sure enough that was it. Misfire was gone and boat pulled to 5100 rpm’s. Could only get 4200 before. Something so simple all along….
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: August-30-2022 at 6:07am
So did you just decide to swap plugs for some reason or did it make the trip to the dealer for a plug swap?


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Post Options Post Options   Thanks (0) Thanks(0)   Quote MrMcD Quote  Post ReplyReply Direct Link To This Post Posted: August-29-2022 at 8:01pm
Glad you figured it out.  
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Post Options Post Options   Thanks (0) Thanks(0)   Quote steve600 Quote  Post ReplyReply Direct Link To This Post Posted: August-29-2022 at 7:51pm
So crazy ending to painfully long journey. One of the new spark plugs was defective. Not fouled or broke, just for some reason not firing. So between two bad dist caps and a defective plug she’s all up and ripping to 5100 rpm’s again. Thanks all for the suggestions and help.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote steve600 Quote  Post ReplyReply Direct Link To This Post Posted: August-26-2022 at 8:56pm
Still chasing this problem. Put a new knock sensor in with no change. Been running non ethanol and seafoam thru it, changed FCC filter. Tried new wires, guess it’s time to drive it on the trailer and bring to New England Correct Craft.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: August-16-2022 at 6:45pm
Last time I wanted to know if a knock sensor was working, I hit one of the heads with a hammer and watched the timing to see if it retarded about 8 degrees or so. Wink
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JoeinNY Quote  Post ReplyReply Direct Link To This Post Posted: August-16-2022 at 4:14pm
Knock sensors are relatively cheap - you could however test it before you replace it. I didn’t do anything other than replace my knock sensor to make the code go away. If the boat has been sitting cleaning the injectors- maybe replacing the orings and filters is a decent idea and not much more difficult than swapping them around.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gary S Quote  Post ReplyReply Direct Link To This Post Posted: August-16-2022 at 2:45pm
If you suspect a injector you could just move it to another cylinder and see if it follows. 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote steve600 Quote  Post ReplyReply Direct Link To This Post Posted: August-16-2022 at 1:49pm
Is it worth trying a new knock sensor? Or is that just a stored code?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote steve600 Quote  Post ReplyReply Direct Link To This Post Posted: August-16-2022 at 1:23pm
Okay, it has no tape on the threads. Pulled the wire off and all looks good. Running non ethanol 91 and seafoam thru it
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JoeinNY Quote  Post ReplyReply Direct Link To This Post Posted: August-16-2022 at 1:13pm
Next step would be to make sure it is working- no breaks in the wiring and the threads are complicating the circuit (no excessive Teflon tape).   

if you have reliable spark now you might want to move onto cleaning the fuel injectors.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote steve600 Quote  Post ReplyReply Direct Link To This Post Posted: August-16-2022 at 11:03am
Yes it is in there.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JoeinNY Quote  Post ReplyReply Direct Link To This Post Posted: August-16-2022 at 10:39am
Do you have a knock sensor in place? It originally would have been in the water drain hole on the starboard side. They get removed for winterization, if removed and replaced with a pipe plug that could lead to the error.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote steve600 Quote  Post ReplyReply Direct Link To This Post Posted: August-16-2022 at 8:05am
As it stands now, I put a third cap on it. That helped with the no spark, miss to #4 cylinder. Also changed thermostat bringing engine up to normal running temp. So now it is definitely running better, but is surging and saying knock sensor on the dash. I’m running non ethanol 91 octane all fresh. So I will look at that sensor today.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote steve600 Quote  Post ReplyReply Direct Link To This Post Posted: August-16-2022 at 7:55am
I’ve never had the misfortune of chasing a problem like this. Your right, forever post with many different problems.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: August-16-2022 at 7:45am
Speaking of dizzy..............that's me.

I think a good recap of the problem and what's been done is in order here, since however many days and posts later, the word "backfire" just showed up Wink

Now we have no fire, misfire and backfire all being mentioned.

Your engine should be running at 160 plus degrees, otherwise the computer thinks it's still warming up and your fuel mixture is gonna be rich. The standard thermostat in that is a 160 degree thermostat.

It'll probably run better than is now does with your 140ish temperature, will it fix this mystery firing issue? probably not but you won't lose anything by getting temperature where it should be.
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