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Ford 302 FI issue

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Post Options Post Options   Thanks (0) Thanks(0)   Quote jbear Quote  Post ReplyReply Direct Link To This Post Posted: January-01-2008 at 1:44pm
KInda hard to hide the Ohio. Everyone down here knows we are from Ohio or michigan when we open our mouths.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote Nautique2001 Quote  Post ReplyReply Direct Link To This Post Posted: January-01-2008 at 8:01pm
OK, the problem was simple, but I still spent almost a grand to have it fixed. Number 7 cylinder wasn't firing.....Hmmmm, sounds very familiar. Anyway, the spark plug was no good. They gave it a full tune up, changed the oil, gave it a fuel induction and injection cleaning service, replaced the belt and idler pully. It's running extremely smooth now, no hesitation and my gas mileage improved big time. It's good for another 156K miles.

Ken
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Post Options Post Options   Thanks (0) Thanks(0)   Quote eric lavine Quote  Post ReplyReply Direct Link To This Post Posted: January-02-2008 at 12:54pm
ouch ouch and one more time ouch,
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: January-02-2008 at 1:35pm
Originally posted by Nautique2001 Nautique2001 wrote:

Anyway, the spark plug was no good, but I still spent almost a grand to have it fixed.

Did they give you any KY for that?

Next time one of your engines isnt running right, call me. I would have replaced that spark plug for $500 and saved you some money
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Post Options Post Options   Thanks (0) Thanks(0)   Quote M3Fan Quote  Post ReplyReply Direct Link To This Post Posted: January-02-2008 at 1:49pm
Tim, it looks like they did a whole lot of other stuff too.

I wonder how the EFI system knew a cylinder wasn't firing? Would the knock sensor have picked that up? I doubt that thing has individual coils for each cylinder so with a distributor I don't see how the engine could tell what cylinder was not firing. I'm just curious as to how that would have thrown a code for you EFI pros out there.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Hollywood Quote  Post ReplyReply Direct Link To This Post Posted: January-02-2008 at 1:57pm
Ken, what was the point of posting your engine troubles here and then ignoring all advice given?

Originally posted by Nautique2001 Nautique2001 wrote:

I have had great success with service at Midas.


Originally posted by Nautique2001 Nautique2001 wrote:

OK, the problem was simple, but I still spent almost a grand to have it fixed.


$1000 charge on <$200 parts =/ great success. Even Borat will tell you that.

Originally posted by Nautique2001 Nautique2001 wrote:

They gave it a full tune up, changed the oil, gave it a fuel induction and injection cleaning service, replaced the belt and idler pully.


Originally posted by Nautique2001 Nautique2001 wrote:

History: Replaced plugs, wires, air filter within 20K miles.

I also dumped some dry gas in the tank, FI cleaner and filled it up with fresh 93 gas.


Wait, you said you just replaced the plugs, wires, and ran some FI cleaner???
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: January-02-2008 at 2:03pm
Originally posted by M3Fan M3Fan wrote:

Tim, it looks like they did a whole lot of other stuff too.

I wonder how the EFI system knew a cylinder wasn't firing?

Im not sure how involved changing the idler pully and drive belt are, but adding a bottle of injector cleaner and changing the oil are not high dollar repairs.

Im not sure which sensors are the ones that detect spark plug misfires. Could be the KS, Id be curious to know as well. Youre right- they may not be able to pinpoint the exact cylinder, depending on the ignition system. Replacing all the plugs is a pretty easy first step if there are no obviously damaged wires, etc, though.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JoeinNY Quote  Post ReplyReply Direct Link To This Post Posted: January-02-2008 at 2:09pm
Coil packs, 2 packs per, 4 outputs per pack, distributorless. Don't think the 302 ever got to the point where it had plug mounted coils before being replaced by the modulars but I could be wrong.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote boat dr Quote  Post ReplyReply Direct Link To This Post Posted: January-02-2008 at 2:17pm
It did not know, and does not care if one or all are firing. I would say the O2 sensor picked up the high fuel reading, too rich, and could not lean out the mixture.
Then it set the code,I wonder about the plug not firing and the mileage on them.Ever part has a service life ,even spark plugs do not live forever....
What ever happened to a simple plug change?Cheap and easy to do , no scanner needed and would have saved you several dollars.But there goes my redneck thinking again,SORRY..............
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Post Options Post Options   Thanks (0) Thanks(0)   Quote M3Fan Quote  Post ReplyReply Direct Link To This Post Posted: January-02-2008 at 2:56pm
Originally posted by TRBenj TRBenj wrote:

Originally posted by M3Fan M3Fan wrote:

Tim, it looks like they did a whole lot of other stuff too.

I wonder how the EFI system knew a cylinder wasn't firing?

Im not sure how involved changing the idler pully and drive belt are, but adding a bottle of injector cleaner and changing the oil are not high dollar repairs.


They probably hosed him with the injector cleaning service, which they charge big dollars for. They hook a special machine into the fuel rail and run detergent through the system with the car running. I got hosed into it with the 60k service on my previous 4Runner- absolutely zero change in the engine performance after. Probably would have been better off actually burning the money on that one.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote M3Fan Quote  Post ReplyReply Direct Link To This Post Posted: January-02-2008 at 2:57pm
Originally posted by boat dr boat dr wrote:

I would say the O2 sensor picked up the high fuel reading, too rich, and could not lean out the mixture.


Great call. Should have thought of that one.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JoeinNY Quote  Post ReplyReply Direct Link To This Post Posted: January-02-2008 at 4:35pm
Originally posted by M3Fan M3Fan wrote:

Tim, it looks like they did a whole lot of other stuff too.

I wonder how the EFI system knew a cylinder wasn't firing? Would the knock sensor have picked that up? I doubt that thing has individual coils for each cylinder so with a distributor I don't see how the engine could tell what cylinder was not firing. I'm just curious as to how that would have thrown a code for you EFI pros out there.


Epa regulations actually require complete misfire detection on each cylinder on production cars... The simplist/cheapest method uses the crank angle sensor to sense unexplained changes in instantaneous Velocity. Read an article on this recently when I had a number 7 cylinder misfire on my 2000 crown vic interceptor (cost me 100 bucks for new autolite plugs and boots (coil on plug so no wires)

This killed some v12 applications in the 90's if I remember correctly cause the computers at the time werent fast enough to keep up with that many events and keep all the cylinders seperate.

If you want to learn way too much on the subject More than you ever wanted to know about misfire detection.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote boat dr Quote  Post ReplyReply Direct Link To This Post Posted: January-02-2008 at 5:31pm
Sorry Joe , but do not buy that story.
If the plug was bad there was still voltage output at the coil, so there was also a pulse at the injector.You get fuel but no spark.
The O2 sensor will see this as a over rich condition, this will set a code. Not firing the spark plug will not.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: January-02-2008 at 5:52pm
Originally posted by JoeinNY JoeinNY wrote:

The simplist/cheapest method uses the crank angle sensor to sense unexplained changes in instantaneous Velocity.

I'll buy that. The GF's Jetta threw several misfire codes (cylinder specific) as a result of the car "not liking" platinum plugs, according to the VW tech. Coils were fine, wires are new.

Doc, you may be right that the over-rich condition threw the o2 code, but it probably threw the misfire code as well.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JoeinNY Quote  Post ReplyReply Direct Link To This Post Posted: January-02-2008 at 6:35pm
You don't have to buy it, it is the facts. You can go to the SAE, Carb, or EPA sites to read the standards and regulations. Auto manufacturers are required by law to be able to sense cylinder specific misfire under all loading and operating conditions have been since 96 although they were allowed some phase in time between 96 and 2000. It doesn't matter if the coil sparks or not or if the injector fires or not... if you dont get an ignition the computer is required to sense it and issue a code after a number of repeat occurances. The oxygen sensor is not fast enough to tell in real time what cylinder had the problem but the crank angle sensor (and others) is and does. If it records multiple occurances over a 200 rpm sample it must kick out an MIS code. There are some allowances for when they can disable the system

The good news for marine manufacturers is that so far the 2009 carb standard makes cylinder misfire monitoring optional as long as it is not proven required to protect the catalyst, and if it is required to protect the catalyst it is still not to be required to be cylinder specific for marine use which will save some development and hardware money.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote SNobsessed Quote  Post ReplyReply Direct Link To This Post Posted: January-02-2008 at 8:57pm
Moral of this story:

If you are not an Automotive Tech then find one you trust & keep him (or her) happy.

Chris
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Post Options Post Options   Thanks (0) Thanks(0)   Quote eric lavine Quote  Post ReplyReply Direct Link To This Post Posted: January-02-2008 at 11:20pm
I'll vouge for the mis fire on one cylinder, i had a rough running VW cabrio and the light was on, it was a normal, cap, plugs and wires ignition, no coil packs. my scanner told me it was a misfire on the number one cylinder, the customer replaced the plugs and cap a week before so i knew those two were not the problem. put a set of wires on and cured the problem, ...I read Joe's post and have a feeling he is 100%, because i dont know how it picked up the mis-fire on number 1 and i was curious as hell on how it did it.
the scanner i purchased made life alot easier...now i too am a automotive technician lol   eric
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 87BFN owner Quote  Post ReplyReply Direct Link To This Post Posted: January-02-2008 at 11:27pm
The plugs that Ken replaced 20k or so ago, he forgot to factor in the possibility of how many times they were dropped before they were installed in his truck. Sorry ken I agree with the rest of the guys you got the Midas touch on that one.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote eric lavine Quote  Post ReplyReply Direct Link To This Post Posted: January-02-2008 at 11:29pm
Here is a question i must ask and hopefully someone will know because i dont, I am wondering if i can use this scanner OTC Genisys, on boats, of course im talking about late style with EFI and so on.....do they have a obdII port to scan them? i would think they do and i think i can use the Global scan feature on the scanner. its hard to believe the information this scanner tells you,
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Nautique2001 Quote  Post ReplyReply Direct Link To This Post Posted: January-03-2008 at 1:42am
Oh, man, sounds like I got the dry carrot here. Tim, can I have you on retainer for all my repair needs? This is insane. I guess I'm too trusting. I have to say, my truck is running very strong. I hate to think I got the shaft, but I'm feeling good with the end result.

What the heck would cause a spark plug to go bad? The idler pully was squealing like a whore. That needed to be replaced. I wish I was more of a grease monkey.

Ken
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JoeinNY Quote  Post ReplyReply Direct Link To This Post Posted: January-03-2008 at 3:07am
Don't feel too bad ken that idler pulley would have seized and left you dead on the side of the road at some point and maybe your getting a half mpg better with the clean injectors... with oil at 100 a barrel that would pay for it all...
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Post Options Post Options   Thanks (0) Thanks(0)   Quote eric lavine Quote  Post ReplyReply Direct Link To This Post Posted: January-03-2008 at 10:02am
I let mine sieze cause im pretty lazy when it comes to fixing my own stuff, i had to puill the radiator and harmonic balance, it was a all dayer, the belt wrapped around the balancer and took out the seal...it created a ton of problems for me, next time i hear a squeel I'll put some belt dressing on it. lol
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Hollywood Quote  Post ReplyReply Direct Link To This Post Posted: January-03-2008 at 11:52am
Originally posted by Nautique2001 Nautique2001 wrote:

Oh, man, sounds like I got the dry carrot here. Tim, can I have you for all my needs? I'm trusting. I have to say, my *uck is very strong. I got the shaft, but feeling good.

A whore I wish I was more of.

Ken


Your truck is fixed, and you're on the road. Now drive it to a Chevy dealer and trade that thing in!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Barracuda Quote  Post ReplyReply Direct Link To This Post Posted: January-03-2008 at 5:18pm
Let's face it, if you pick your car up from the mechanic and you paid less than $500, they didn't really do anything to it.

These days up here in NE, if you don't have a heated garage- you pay the mechanic.

Nothing is cheap these days.
Glad you're back on the road Ken.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Nautique2001 Quote  Post ReplyReply Direct Link To This Post Posted: January-03-2008 at 11:07pm
Thanks, Brad. The good news is that it was fixable. At least I didn't need a new engine. We're running like a top again.

Happy New Year, Brad. Lost Lake in 4 months?

Ken
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Barracuda Quote  Post ReplyReply Direct Link To This Post Posted: January-04-2008 at 12:57am
You got it Ken. Happy New Year to you too
Hope you're staying warm these days- pretty nippy here on LL- 5 above tonight. Wood stoves have been keeping us nice and toasty though.

JBear must be out covering his plants tonight-temps have been under 50 in Fla. lately.hahaha
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jbear Quote  Post ReplyReply Direct Link To This Post Posted: January-04-2008 at 1:03am
Hey Brad...I am back inside now. It was 27 out this morning when we headed out to work. Everyone down here is in a panic. Does feel cold tho...windy too. We just ain't used to this anymore. Warmer by the weekend tho.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote Barracuda Quote  Post ReplyReply Direct Link To This Post Posted: January-04-2008 at 1:10am
wow- 27 is pretty nippy for Fla. I'll bet it's got some people freaked.
My folks can't wait to leave NH and get back to Naples. Never knew my Dad hated snow this bad. Guess he's spoiled now by the Fla winters.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jbear Quote  Post ReplyReply Direct Link To This Post Posted: January-04-2008 at 1:37am
Believe me...you get spoiled soon. We enjoy the snow...while we watch it on the tv. Snow is always the first item on the evening news.

Next time you visit your folks in Naples you gotta roll thru Lake Wales on your way down.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gary S Quote  Post ReplyReply Direct Link To This Post Posted: January-04-2008 at 1:51am
My parents have not been in the "Great White North" for over 20 yrs.Mom passed away this year and Dad delayed going down til the 2nd week of December.It pained me to see him try to stick it out but after 2 snows and taking me to work so he could use my Jeep to get around,he decided to get going so he could enjoy some of that 30 degree weather!
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