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WET vs ROT- the documentary

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    Posted: November-15-2010 at 9:20pm
After messing about with resizing images, I decided to just place a link to a picasa folder. It should be


HERE



It currently contains some images that are a fraction of what I have taken in the winterization process turned re-stringing. Would you please let me know if you can see the images?

More to come.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 82 Nautique 1 Quote  Post ReplyReply Direct Link To This Post Posted: November-15-2010 at 9:41pm
See them ok, Good luck with your project. I re worked a 1988 last winter.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Donald80SN Quote  Post ReplyReply Direct Link To This Post Posted: November-15-2010 at 10:29pm
Looking good. I have a 80 so I am watching with anticipation that I will someday be doing what you are doing.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote Swatkinz Quote  Post ReplyReply Direct Link To This Post Posted: November-15-2010 at 10:54pm
did i understand your photo comments in that astroturf was actually glassed into the stringer as a repair?
Steve
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Post Options Post Options   Thanks (0) Thanks(0)   Quote WOFTAM Quote  Post ReplyReply Direct Link To This Post Posted: November-16-2010 at 12:22am
Ha! No, that is what the mufflers were wrapped in to reduce vibration. I guess it was a factory thing. However, that is stainless steel that was screwed to the floor. The other side was also steel, just not stainless...but it is 1/8" . Between that and the rubberized roofing mnaterial, I must have pulled out at least 40 lbs of metal and wet wood. I found the bottle rockets in the forward vent intake area.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Donald80SN Quote  Post ReplyReply Direct Link To This Post Posted: November-16-2010 at 12:25am
My mufflers also have the astro turff.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: November-16-2010 at 9:49am
Mike,
Interesting use of "alternate" materials! Do you know if the PO did it or a "pro"?


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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: November-16-2010 at 11:44am
I bet a lot more people would take a look at your pictures if you actually posted them here instead of providing a link. Or maybe its just me!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote skfitz Quote  Post ReplyReply Direct Link To This Post Posted: November-16-2010 at 2:11pm
You've taken pictures of your work in some exotic locations. But how did you get picture 17 -- the pic of some new lumber -- in the middle of Hudson Bay?

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Post Options Post Options   Thanks (0) Thanks(0)   Quote storm34 Quote  Post ReplyReply Direct Link To This Post Posted: November-16-2010 at 3:15pm


You are kidding me?!?! This metal piece was a patch?!

I thought I'd seen some boats in bad shape, but thats a new one!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote kapla Quote  Post ReplyReply Direct Link To This Post Posted: November-16-2010 at 6:43pm
Originally posted by storm34 storm34 wrote:



You are kidding me?!?! This metal piece was a patch?!

I thought I'd seen some boats in bad shape, but thats a new one!


WOW didnĀ“t noticed that!!!

BTW nice shift knob!!!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote WOFTAM Quote  Post ReplyReply Direct Link To This Post Posted: November-17-2010 at 12:16am
Originally posted by 8122pbrainard 8122pbrainard wrote:

Mike,
Interesting use of "alternate" materials! Do you know if the PO did it or a "pro"?


It is hard to tell. I think the boat has had pretty extensive stringer work done once before. The aluminum grid and engine had to have been pulled once before. As I am under the dash area,I can see the main stringers have been covered in biaxial cloth for their entire length as well as sistered in ANOTHER location. That makes 4 sisters total...I dont think biaxial cloth was a factory material but I dont know.

I have to believe that the metal and roofing materials were work of someone who was handy, but not necessarily a pro. I am glad that it was not me that paid for the repair, but I guess I am now.

Thanks for the comment on the shift knob. I made that myself. Little did I know that a cracked knob would be the least of my concerns.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote WOFTAM Quote  Post ReplyReply Direct Link To This Post Posted: November-23-2010 at 12:31am
Newest image showing what was under the sistered portions of the stringers:



There were four joints like this on the main stringers.

All stringers have been removed. I am sore!

More pics posted at link above in first post.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: November-23-2010 at 8:50am
This is a very good example of why I as well as others always recommend a complete down to the hull stringer job.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Okie Boarder Quote  Post ReplyReply Direct Link To This Post Posted: November-23-2010 at 12:59pm
Originally posted by 8122pbrainard 8122pbrainard wrote:

This is a very good example of why I as well as others always recommend a complete down to the hull stringer job.


Yup. The more I see previous repair jobs done half-assed, the more I realize why it is better and more effective to do it right the first time....or "DIRT FOOT" as some people say.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: November-23-2010 at 1:21pm
Originally posted by Okie Boarder Okie Boarder wrote:

Originally posted by 8122pbrainard 8122pbrainard wrote:

This is a very good example of why I as well as others always recommend a complete down to the hull stringer job.


Yup. The more I see previous repair jobs done half-assed, the more I realize why it is better and more effective to do it right the first time....or "DIRT FOOT" as some people say.

And who mentioned the word "scarf" awhile back??
Originally posted by WOFTAM WOFTAM wrote:

I may opt to scarf in place of a complete stringer job.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Keeganino Quote  Post ReplyReply Direct Link To This Post Posted: November-23-2010 at 5:49pm
Good to see another CC saved! Glad you went all the way now I bet.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote WOFTAM Quote  Post ReplyReply Direct Link To This Post Posted: November-24-2010 at 12:19am
Yes, I will admit that I considered a scarf initially. The thing I cant understand with the prior repair is why they left the ends of the stringers in...The motor was pulled, all of the hard stuff was done. It was just plain lazy.

I have developed more questions on this process and will be soliciting some input soon. I am looking forward to more quality time with her over the long weekend.

Thanks again for all of the help and encouragement.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: November-24-2010 at 9:07am
Mike,
We're always around incase something comes up. Keep going and save that boat! Don't forget the CPES and use Epoxy resin - you'll be passing the boat down to grand children!!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote WOFTAM Quote  Post ReplyReply Direct Link To This Post Posted: November-28-2010 at 9:50pm
Pics updated on the link.

4 hours of grinding today. The worst part was hosing myself down in all of my clothes in 35 degree weather so I did not get any of the dust in the garage or house. I looked like a ghost when I took the respirator off.

I am have decided to take the bottom of the floor down to the glass so that I know that I am bonding to good material. It is adding some extra time, but I have plenty of time to do it properly.

I received some .dwg files from Roger that will aid me in the basic shaping of the main stringers. I am anxious to get them printed and to get to work on shaping the fir.

Thanks to all who have chimed in with the guidance!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Keeganino Quote  Post ReplyReply Direct Link To This Post Posted: November-29-2010 at 5:29pm
Originally posted by WOFTAM WOFTAM wrote:

Pics updated on the link.

4 hours of grinding today. The worst part was hosing myself down in all of my clothes in 35 degree weather so I did not get any of the dust in the garage or house. I looked like a ghost when I took the respirator off.


You gotta get some of these unless you just like the cold shower. I bought 20 suits and used all but 2. I also got the ones with a hood and shoe covers. Made it possible to go inside without the cold shower or tracking dust all through the house. My daughter was 2 at the time and I did not want to expose her.

You are making great progress. Its a good feeling when you finally get all that wet nasty foam out of there isn't it!

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Post Options Post Options   Thanks (0) Thanks(0)   Quote akabulla Quote  Post ReplyReply Direct Link To This Post Posted: November-29-2010 at 6:35pm
Even if you use the suit cover your arms in baby powder. It will really help! 2 years later and I am still cleaning white powder off stuff in my garage!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Okie Boarder Quote  Post ReplyReply Direct Link To This Post Posted: November-29-2010 at 9:09pm
Duct tape the wrist openings too, that helps. You're coming along nicely.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote WOFTAM Quote  Post ReplyReply Direct Link To This Post Posted: November-29-2010 at 11:21pm
I ran home from work today and hopped into my carhartt suit. It did not do as well as a job as I had hoped even though I taped wrists, ankles and neck. It is now in the wash.

I should have remembered the tyvek suit. I has a few from painting the antifouling paint on the bottom of the sailboat.

So I received notice of a 48 hour sale from Jamestown Distributors on the West System Epoxy. I have until tomorrow night at midnight to get this deal ($79.99/gallon-resin only) Hardener is $39.98/quart.

I have read much about the US Composites house brand epoxy. There is a price point here but I am weighing it with my experience with the West System product line.

Some new terms that I have read about here are cabosil and milled fiber. West does not have those additives, but many others. If I use the West, I plan on using Six-10 to bond the stringers down and then standard 105/205 mixed with 406 (Collodial Silica) for the laminating.

If anyone can chime in with experience using the US Composites and long term performance, I would appreciate it.

Looks like I am ready to do some bonding:

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Post Options Post Options   Thanks (0) Thanks(0)   Quote Matt R. Quote  Post ReplyReply Direct Link To This Post Posted: November-30-2010 at 12:03am
I am using US Composites on my stringers and it seems to be working well. US Composites sells West systems and their cost is the same as this midnight deal at Jamestown Distributors and their hardener is even cheaper on US Composites. You can just go to their website and it's at the bottom of their epoxy/resin page.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote WOFTAM Quote  Post ReplyReply Direct Link To This Post Posted: November-30-2010 at 12:37am
How many gallons do you need for a stringer job? I plan on using biaxial cloth.

Good word on the everyday price at US composites .
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Post Options Post Options   Thanks (0) Thanks(0)   Quote WakeSlayer Quote  Post ReplyReply Direct Link To This Post Posted: November-30-2010 at 2:49pm
I want to say I am at about 6-7 gallons used, and still need to do a bulkhead, battery box, longitudinals, and the floor. This is in the 67 SN.
I did the rudder plate, and the exhaust plates, also.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote BuffaloBFN Quote  Post ReplyReply Direct Link To This Post Posted: November-30-2010 at 5:41pm
I got the 5 gal kit twice on my BFN and have a little left. There's nothing wrong with the product at US, but I have heard that you may get more tech support with West. I think West also has mostly the same fillers but maybe under different names. I used milled fiber, cabosil, microbubbles, and talc. They are all fillers/thickeners that have their own best uses.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Keeganino Quote  Post ReplyReply Direct Link To This Post Posted: November-30-2010 at 5:45pm
I used all 10 gallons of USC resin and 3 gallons of hardener, but I did a few other repairs not associated with the stringers and floor. My layup consisted of 2 layers each of 2", 4", and 8" 8.9 oz cloth tape. Topped by biaxial straddling the fillet on each side of the stringers and a layer over the top. I double capped with biaxial from engine mount to tranny mount, and used cabosil as my thickener for bedding stringers, rudder port, etc. Milled fiber is the strongest thickener, but cab is also very strong and its easy to work with.

I was happy with the USC materials and would use them again. They have everything you need on one site. Take your time, make 1 order and don't feel pressured to buy tonight before midnight.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Wacko Quote  Post ReplyReply Direct Link To This Post Posted: November-30-2010 at 10:24pm
Great work so far. Is your boat an 80 or 81?

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