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'79 SN Commander Build

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    Posted: October-12-2018 at 10:35am
After all of the feedback I received on my first CCFan post -

http://www.correctcraftfan.com/forum/forum_posts.asp?TID=46870&title=how-to-make-my-79-commander-sound-like-a-73

I've decided to move forward with heads, intake, 1.7 roller rockers, muffler delete and some cosmetic work on the boat this winter. I am fairly mechanical and have worked 'on' a lot of motors - 2-stroke snowmobiles, Subaru turbo's, Cummin's Diesels etc - but have never worked 'in' a motor. This will be my first time pulling heads.

I'm hoping some of the members who have done work on their 351w can keep me on the right path, so I'll be posting my progress. Let me know when I'm headed for the ditch....

So far I have ordered the following:

Heads - https://www.ebay.com/itm/351W-FORD-GT40P-4-BAR-PAIR-OF-CYLINDER-HEADS-F77E-1-2-HEAD-BOLT-HOLE/253925306147?hash=item3b1f20af23:g:PxcAAOSwstxVKRiX:sc:UPSGround!20011!US!-1:rk:1:pf:0

Intake - https://www.summitracing.com/parts/EDL-2181

Roller Rockers - https://www.summitracing.com/parts/CRN-44746-16

Timing Chain Set - https://www.summitracing.com/parts/CLO-9-1138

Bolts, gaskets, etc -https://www.summitracing.com/parts/SUM-G1579HS
https://www.summitracing.com/parts/FEL-1250
https://www.summitracing.com/parts/FEL-35067
https://www.summitracing.com/parts/SUM-G1418

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Post Options Post Options   Thanks (0) Thanks(0)   Quote Off Trail Quote  Post ReplyReply Direct Link To This Post Posted: October-12-2018 at 10:42am
Questions:

-I believe I need Autolite 764 plugs for the new heads?

-Any reason to buy replacement head studs? Is that good preventative or a waste of time and money?

-I plan to replace the fuel filter, but the current one is mounted down on the stringer and facing backwards so I can't get a number off of it. Anyone know what it should be? If not I can wait until I dig into things.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote Off Trail Quote  Post ReplyReply Direct Link To This Post Posted: October-12-2018 at 10:48am
Now for the cosmetic stuff -

I've found a few threads on removable swim platform brackets - just one stupid question - Is my boat the same as a Ski Tique? I believe it is a standard '79 Ski Nautique, just want to make sure it is the same thing.....

I'm also hoping to find a fold-down or fold-up spotters seat to access the front storage. Maybe I'm bad at searching, but I didn't find anything. Anyone have any experience with this?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: October-12-2018 at 10:56am
Originally posted by Off Trail Off Trail wrote:

Now for the cosmetic stuff -

I've found a few threads on removable swim platform brackets - just one stupid question - Is my boat the same as a Ski Tique? I believe it is a standard '79 Ski Nautique, just want to make sure it is the same thing.....

I'm also hoping to find a fold-down or fold-up spotters seat to access the front storage. Maybe I'm bad at searching, but I didn't find anything. Anyone have any experience with this?

Aaron,
The Tique is the shorter version of the Nautique.

Both never had folding spotters seats. The seats where fastened to brackets on the sole with threaded knobs making them adjustable fore and aft and reversible. Hinging won't gain that much space due to the foot "toe" board.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: October-12-2018 at 11:02am
Autolite 764 is good for plugs

The heads have bolts not studs, I'd reuse them, but you could get new ones if so inclined

I'd also read the thread in the link dealing with getting a good seal between a Performer and carburetor or spacer.

2 plates are mentioned one is from Jeg's (there's a link to it in the thread) and the other one pictured in the thread is an Edelbrock. Either will work and you'll save lots of frustration by having one.

The carburetor gasket in one of your Summit links looks like it might be big enough but you'll need more than 1.

2 gaskets if you use a plate, 3 if you use a plate and a spacer on top of that.

New fuel line from pump to carburetor since the old one won't reach if it's the original metal line ( Edit oops he has a rubber fuel line in picture from his first thread and Commander 351s came with rubber fuel line)

link

You'll also need a timing cover gasket set
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Post Options Post Options   Thanks (0) Thanks(0)   Quote phatsat67 Quote  Post ReplyReply Direct Link To This Post Posted: October-12-2018 at 11:12am
Another note, Since you haven't done heads you will want to pick up the proper sized tap for the head bolt holes. You will use this to clean out those holes. Also, wire wheel the threads on the bolts to clean them up if you are re using the bolts (which will be fine). You then will use normal motor oil on the bolt threads to ensure you are getting proper torque on the bolts. They catch and give inaccurate readings if you use dirty bolts/threads.

Another note, study the way Ford head gaskets go on. They are the same gasket but go opposite sides down on either side of the engine to properly route the water. Basically use the gaskets to block off the cooling passages as at the front of the block and keep the rears open. If you don't you wont over heat the water temp but you will over heat individual cylinders without knowing it.

As Ken mentioned on the fuel line, I was able to re bend the factory line on a 351/performer/stock spacer setup this spring and it worked just fine. Give that a whirl with your existing line.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: October-12-2018 at 11:39am
Originally posted by phatsat67 phatsat67 wrote:

As Ken mentioned on the fuel line, I was able to re bend the factory line .

I too have been able to re bend a metal line. on my 302 which is the same as the 351.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Orlando76 Quote  Post ReplyReply Direct Link To This Post Posted: October-12-2018 at 12:16pm
Good luck on removable brackets. That guy is impossible to get ahold of.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: October-12-2018 at 12:59pm
And..............while you're at it, since Zach mentioned head gaskets, don't forget to buy some

They weren't on your shopping list of things you ordered
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Post Options Post Options   Thanks (0) Thanks(0)   Quote MourningWood Quote  Post ReplyReply Direct Link To This Post Posted: October-12-2018 at 1:34pm
Just did a 351 this past several months.
If not already mentioned, the EDL 2181 is taller than stock manifold. If you use the carb spacer, be sure there is room under motor box.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote gt40KS Quote  Post ReplyReply Direct Link To This Post Posted: October-12-2018 at 10:45pm
Aaron -
First thing on your list - I've got that exact same pair I purchased last winter for my head swap. Ended up getting a full long block complete with the 40P's and don't need the other set. They already have a couple coats of red on them but you can always repaint. I figure I can get them out of my storage and save you some $$ so if you're interested shoot me a PM.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Off Trail Quote  Post ReplyReply Direct Link To This Post Posted: October-13-2018 at 11:06am
Thanks for all the responses!

Keno - Thanks for the heads up on the plate. Got the edelbrock plate and 2 more gaskets ordered. Question - Is there any reason to keep or leave out the carb spacer? I do not want to modify the engine cover so if the spacer creates a clearance issue is there a performance penalty for removing it?

phatsat67 - Thanks for the heads up. Any idea what size threads the head bolts are? Definitely planned to wire brush if they are messy, but didn't think of a tap.

Keno/phatsat - I'm looking at head gaskets on Summit Racing and they offer a couple thicknesses (.039, .041, .051) and a range of prices. Any recommendations?





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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: October-13-2018 at 12:40pm
You won't go wrong with FelPro marine head gaskets.

One part number is 17060 and they're .049 inches just to throw another number at you.

The marine ones are said to resist corrosion better with stainless steel in all the right places.

And while you're at it get a FelPro 90000 gasket set . I don't think these were on your shopping list and you'll need them.

I won't tell you what they are but install them shiny side out ]

Head bolts are 1/2-13 for one of your other questions

One other thing, I wouldn't worry too much about bending your rubber fuel line, it should be real easy.

Your fuel line may or may not be original but Commanders came with rubber from the factory.

You could do a search here on CCF about USCG fuel line requirements, rubber is OK if done right with the right USCG approved hose and fittings
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Off Trail Quote  Post ReplyReply Direct Link To This Post Posted: October-13-2018 at 8:49pm
Thanks Keno. Manifold gasket seems like a reasonable idea!

Got everything mentioned ordered, including a thread-cleaning tap set that has a 1/2"-13

Will remember to use motor oil on reassembly.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: October-13-2018 at 9:10pm
Originally posted by Off Trail Off Trail wrote:



Got everything mentioned ordered, including a thread-cleaning tap set that has a 1/2"-13


Aaron,
I feel money better spent would be on a tap and die set. A cleaning tap won't cut threads but a regular tap will plus chase (clean) existing threads. So, if the time ever comes and it will when you need to tap some threads, you'll have the needed tools.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote phatsat67 Quote  Post ReplyReply Direct Link To This Post Posted: October-13-2018 at 9:32pm
Agreed Pete. I’ve used cleaners and prefer a tap. Seems like it does a better job.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Off Trail Quote  Post ReplyReply Direct Link To This Post Posted: October-14-2018 at 1:55pm
Appreciate the tips guys, but the thread-cleaning set is already on the way. If I need to do a real tap job I will likely buy a better quality (and much more expensive) tap set.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Off Trail Quote  Post ReplyReply Direct Link To This Post Posted: October-14-2018 at 2:01pm
I've been trying to figure this out for a week by searching and really didn't want to ask the questions.....but

How the heck do I access the mufflers?   I don't have the boat in front of me right now, but last time I looked it over I couldn't find any separate floor panels, or even screws around the edges. It seems like one big solid piece that has been completely carpeted over. The boat does have the ski boxes on the sides, so maybe I need to pull those to find screws??

Does my '79 have the full fiberglass floor?

Every thread I have found just shows the stringers after the floor has been ripped out, so I can't figure out what step 1 is.

I would hope to pull enough of the floor to remove the mufflers and clean up the bilge, and then reinstall without having to recarpet/replace any of it. Not sure that is in the cards? If I have to pull the carpet, tempting to go with some seadeck to replace it....
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: October-14-2018 at 2:36pm
Aaron,
Access to the mufflers is done by opening up the sole (floor). there aren't any access panels.

Has anyone asked you about the condition of the stringers? have you checked them?


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Off Trail Quote  Post ReplyReply Direct Link To This Post Posted: October-14-2018 at 2:51pm
8122pbrainard - I assumed you were from Minnesota based on your name, but just looked at your signature and saw Three Lakes. I'm from Wisconsin and spent summers in Minocqua skiing with the Bats.   I have several friends from Three Lakes and used to get over to the chain occassionally. I'm also the one responsible for getting the Bats to move their sponsorship to Nautique and Three Lakes Marine in the early 2000's when I was president of the club. Once I get this '99 all dialed in I plan to bring it back to my parent's place in Minocqua for at least part of the summer. Boating just isn't as fun in Colorado, and not many appreciate a boat like this!

Back to the task at hand - I'm very well aware of the stringer issues in the old Nautiques. Everything seems pretty solid in this boat, but I have not made it past shining a flashlight around in the bilge and tapping on things I could reach. The previous owner had an inboard specialist do some poking around (I don't know to what extent) and he was pretty confident everything is solid. All areas of the floor are solid as much as I can tell. The boat was owned by one family, and being a Colorado boat has always lived on a trailer - so it theoretically never had water sitting in it. Fingers crossed.

When you say 'opening up the sole' - is this a destructive process or can it be unscrewed and removed intact?   I thought I was going to avoid being one of those threads where my boat ends up stripped down to the hull!!!   But I do have a heated garage and 8 months of winter coming.....

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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: October-14-2018 at 3:01pm
Aaron,
It's not a unscrew job. More of a destructive one!


Interesting regarding the Minocqua Bats! What Three lakes marine was involved? Watercraft Sales?

FYI, my last name hasn't anything to do with the similar towns name. There's is spelled with an E and mine with an A.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Off Trail Quote  Post ReplyReply Direct Link To This Post Posted: October-14-2018 at 3:43pm
Dang. So if I want to get into the back bilge more than the round access hole, I'm tearing carpet up and then tearing floor up....   Is there any chance of slipping the mufflers out the front without pulling the motor?

I just talked to the original owner and he said the boat is a '79 and was owned by some type of military camp in Indiana. They would buy 3 brand new boats every year, put a ton of hours on them, and put a new motor in at the end of the season and sell the boat with the brand new motor.   So, supposedly it is a '79 boat with an '80 motor. Don't think that impacts anything I'm doing, just a tidbit.

Watercraft Sales is the one. Can't remember the guys I worked with, but I think the main sale guy moved to Florida.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote fanofccfan Quote  Post ReplyReply Direct Link To This Post Posted: October-14-2018 at 4:09pm
Interesting on the floor above the mufflers as my 78 has to my knowledge always had a separate floor part that comes out allowing access to bilge from motor to fuel tank. I just replaced that piece last winter in fact. I assumed it came like that.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: October-14-2018 at 4:38pm
Originally posted by fanofccfan fanofccfan wrote:

Interesting on the floor above the mufflers as my 78 has to my knowledge always had a separate floor

Aaron,
Now I'm not too sure about what's over the mufflers?? My 77 did not have a removable section. Tim should be by soon and I know he will have some input.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: October-14-2018 at 7:26pm
Well if we're comparing years, I had a 76 that had a removable section that screwed down to the secondary stringers and you had to lift the carpet to get to the screws then you could get to the copper tubes.

Bought it from a friend when it was less than a year old so I knew it's history from day one.

Pete, maybe the PO of yours did what's that you call it? Oh yeah, a hack job when he did the stringers
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: October-14-2018 at 7:30pm
For OffTrail what's your HIN on the right side of the transom?

The last 2 numbers will tell you the model year
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JoeinNY Quote  Post ReplyReply Direct Link To This Post Posted: October-14-2018 at 7:33pm
If you have mufflers its not likely they were foamed in and glassed over,   I suspect if you probe carefully with a needle or small scribe that you can find two seams under that carpet maybe a bit outside of the motor box running from the rear of the motor box back... if you remove the rear panel and or rear seat it might be obvious where the seam is. If your carpet is otherwise good I would cut along those seams with a razor knife and then peal back center panel side of the carpet from the seams until I found the screws that held it down.   When you are done you put some black carpet trim on the ends of the panel and put it back in...
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Off Trail Quote  Post ReplyReply Direct Link To This Post Posted: October-15-2018 at 12:30am
So, KENO - Yours came with copper tubes from the factory? Or were those added at some point? I'll get that HID when I bring the boat home in a couple days.

Great idea Joe, thanks. P.O. said he had it re-carpeted about 10 years ago, so I bet they just ran it right over the center panel and glued it down.

I'll do some investigation.   Thinking if I do cut, i will cut the carpet an inch or so onto the center panel, fold and glue the 1" left on the outsides down to the stringer, and just recover the center panel.   Maybe that would be a good place to test out some seadeck.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JoeinNY Quote  Post ReplyReply Direct Link To This Post Posted: October-15-2018 at 12:39am
http://christinesmarine.com/carpet---flooring.html

The black rubber trim halfway down would have been stock, attach it to the sides of the rear panel and itll cover the edge of the floor, no need to fold over the sides or get too crazy if the carpet is still in good shape.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: October-15-2018 at 8:14am
Copper pipes with carpet remnants tie wrapped around them front and rear for reducing vibration from hull contact was the setup in 76.

It was color coordinated though
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