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Starter solenoid PN

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ultrarunner View Drop Down
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    Posted: March-22-2024 at 6:54pm
Anyone have the part number to the starter solenoid up at the ECU? I don't have access to the GT40 manual at the moment. My is buried… looks like it'll be fun to replace;-)
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jonny Quest Quote  Post ReplyReply Direct Link To This Post Posted: March-22-2024 at 9:36pm
Nautique Parts has the standard and "heavy duty".  The link below is for the heavy duty:

https://nautiqueparts.com/solenoid-starter-relay-heavy-duty/

Wiring:

JQ
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: March-23-2024 at 8:32am
Whatever solenoid you buy, (PCM's original part number is R130001), you should

Take pictures of the cleverly hidden wiring mess before you start

Make a drawing telling you what wires came from which terminals, since the picture may not be the easiest thing to show what goes where with the clutter around the solenoid.

And........don't put much faith in the incomplete generic NautiqueParts picture above

With a gt40 you have a few more wires than the picture shows and it can be really confusing

Here's a link to an old thread about the wiring and in that thread, (second post from the end), is a link to a PCM manual showing the wiring to the solenoid page MT16 of the manual


It's not much fun at all changing that solenoid  Wink
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ultrarunner View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote ultrarunner Quote  Post ReplyReply Direct Link To This Post Posted: March-24-2024 at 8:30pm
Thanks for the intel Keno. I appears that once I can move the ECU mount out of the way I'll have reasonable access. How much slack in the harness will determine how much room I have to work with. Here are the pics of my ECU install...






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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2024 at 8:55am
Probably worth mentioning, for anybody saying something like "my ECM, breakers and relays aren't mounted like that" that you pictures are of a gt40 in a Hydrodyne  Wink
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Post Options Post Options   Thanks (0) Thanks(0)   Quote ultrarunner Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2024 at 8:57am
Shhhhhh Keno, was trying to fly under the radar here ;-) 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2024 at 9:03am
But................they were such a nice boat  Wink
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2024 at 10:06am
Here's a diagram I drew or scribbled or whatever  Wink


The "s" and "i" are labeled on the solenoid itself.

Any wires where I didn't mention wire sizes are small like 14 or 16 gauge.

It's different than the wiring on a mid 70's 351W for example
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Post Options Post Options   Thanks (0) Thanks(0)   Quote ultrarunner Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2024 at 11:32am
Perfect Keno. HD Solenoid on its way. PHX and LAX this week. So a Saturday project :-) 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote ultrarunner Quote  Post ReplyReply Direct Link To This Post Posted: April-09-2024 at 5:45pm
Not difficult, but time consuming because of access. The angle plate gets unbolted, then the CB's get taken off so you can gain better access to unbolt the relay FROM the interior of the plate, so you can swap it out. Then it's plug and play. 

With that said, I KNOW I did NOT disconnect this beast, coming from the main harness, starboard side, and the corrosion and dirt on the press fit would indicate it's been sitting around. Test port for the Rotunda? Haven't pulled up the diag. yet.

Thanks,
Mark






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