Boats For Sale:
Restoring 82SN in South Africa |
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WakeSlayer 
Grand Poobah 
Joined: March-15-2006 Location: United States Status: Offline Points: 2138 |
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 Posted: May-11-2009 at 10:20pm |
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^Ha^ I like that idea, boats and kids in even numbers.. you could tell her you are down one already. She may call that something else too.
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Mike N
1968 Mustang |
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nautiless
Senior Member 
Joined: June-30-2008 Location: South Africa Status: Offline Points: 186 |
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Posted: May-12-2009 at 4:46am |
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Mike:
That's sharp. I'm not sure on getting mrs naut through this mental gymnastics. she has been very supportive of the project so far and i think the moment we are out on the water the penny will drop. She's already selected her wakeboard of choice and asked i buy it as her Christmas present. She's all game... |
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BigBlockFooter
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Joined: January-14-2009 Location: South Africa Status: Offline Points: 21 |
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Posted: May-17-2009 at 7:00pm |
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Hi everyone
I have been busy with some tower speaker and thought I'll share some pics. I started by drawing some oval formers to fit a 7 x 10 " speaker with Solid Edge and had them laser cut out of 2mm ally plate. I then rolled 2mm ally plate into an oval shape to fit right around the formers. I then tigged it all up carefully so as not to distort the shape with heat. The ally tube then went onto a jig so I could spin them around freely. I then added a layer of 200g glass cloth covered with peel ply. Next I did a layup of 600g carbon cloth over a mylar sheet which had been polished for release and clearcoated with 2k. The dry carbon sheet has a very shiny finish with the laid in clearcoat. I cut and wrapped the carbon sheet around the glassed tube(after pulling the peel ply off first) and glued it on with some epoxy and microballons mix. That was it for the tubes. I then drew the faceplates and backplates and had them cut on my friends cnc. After cutiing I spent 2 hours wet sanding with 1500 & 2000 grit to get a good finish. After that I spent 30 min with a buff to get the mirror finish. These covers go on the front and rear of the tubes.I also made a mold for a 10mm shock absorber on which the actual 7x10 will sit in the tube. A cnc bracket,also polished,will hold the speaker tube onto the tower. I am still busy with all the polishing but have got some pics. Will post more when I'm done. I have tested the speakers with 80 watts rms from an ICE amp and it sounds very promising ! DJ 
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'84 B/N 454
Footers do "it" for at least a minute. |
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nautiless
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Joined: June-30-2008 Location: South Africa Status: Offline Points: 186 |
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Posted: May-18-2009 at 5:06am |
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Super stuff! That looks damn awesome! You should apply for a job at CC mate. Please remember to post the pics with these goodies mounted.
It's official that i have now finished all the glass work on the boat. I'll now sand and paint out the bilge......then in with the motor. Hoping to get the heart of the beast in this month still. I'm off this weekend so i'm sure i'll "git 're done". |
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uk1979
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Joined: June-13-2007 Location: United Kingdom Status: Offline Points: 1423 |
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Posted: May-18-2009 at 6:45am |
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Nice work BBF thanks for sharing how you did it.
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Lets have a go
56 Starflite 77 SN 78 SN 80 BFN |
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nautiless
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Joined: June-30-2008 Location: South Africa Status: Offline Points: 186 |
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Posted: May-18-2009 at 12:45pm |
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Alright. So i'm close to migrating to the outside of the boat. I've given this a bit of thought but would need some advice here. What do you use to seal off:
- superstructure and hull connection (was silicon) - submerged through hull fittings (exhaust ports, swim platform mounts etc) - through deck fittings (bimini etc) Silicon sealant just doesn't seem to be the best solution. |
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8122pbrainard
Grand Poobah
Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41045 |
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Posted: May-18-2009 at 1:40pm |
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Don,
I HATE silicone!!!! 3M 5200 is my very first choice. Deck fittings a little around the screw holes is all that's needed. |
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nautiless
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Joined: June-30-2008 Location: South Africa Status: Offline Points: 186 |
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Posted: May-19-2009 at 4:42am |
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Pete:
Agreed. I got enough of silicon when i built my fish tank...done with it. Thanks for the tip. I also noticed a type of caulking on the exhaust hose connections all the way through to the exhaust outlets through the transom. Would this be a requirement? I assume it would need to be rather heat resistant. Any product recomendations? |
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BigBlockFooter
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Joined: January-14-2009 Location: South Africa Status: Offline Points: 21 |
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Posted: May-22-2009 at 11:49am |
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Hi guys
Just a quick pic of the progress so far on the tower speakers. DJ 
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'84 B/N 454
Footers do "it" for at least a minute. |
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nautiless
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Joined: June-30-2008 Location: South Africa Status: Offline Points: 186 |
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Posted: May-22-2009 at 12:25pm |
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Looks great boet! May i ask, just for interest, what the material cost is per unit? It would give an indication how the retail margins are set up which could be interesting.
Also, Duane, that's an interesting leaf blower/hair dryer in the background. Another hobby of yours? If so, where do you fly? |
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BigBlockFooter
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Joined: January-14-2009 Location: South Africa Status: Offline Points: 21 |
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Posted: May-25-2009 at 4:50am |
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Hi Don
Worked out quick, material only +- R4500. Have to add machining costs and labour to that. Could be quite a bit. I fly all over S.A. Have been doing it for 6 years and still love it. Most fun is a foot off the beach ! Interested ? Am going to fit these babies today. Can't wait to hear the sound. DJ |
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'84 B/N 454
Footers do "it" for at least a minute. |
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nautiless
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Joined: June-30-2008 Location: South Africa Status: Offline Points: 186 |
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Posted: May-25-2009 at 5:22am |
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Duane:
Sounds awesome. An old mate of mine is a national team hanglider. He jumped off the cliffs at around harties and flew to the park outside his house off Lynnwood road. The cops were waiting....he's just that kind of guy. Every other weekend we would go bridge swing or climbing. He now lives in my valley and flies the fire spotter/control plane in the cape and mpumalanga on alternate fire seasons. They often go flying off Mt Carmel just outside of Nespruit. It has crossed my mind to give it a go but i decided to first get my boating life up and running. I am a member of the flying club here and would consider an MPL in the future. I'm friends with the guys who import the Bantam B22 and would look into one of those. Give us some feedback on the outcome of your fitting and sound eh. |
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nautiless
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Joined: June-30-2008 Location: South Africa Status: Offline Points: 186 |
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Posted: May-25-2009 at 5:30am |
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Spent some time this weekend glassing the drivers seat base, grinding out the interior and painting. Here are some pics of the first coat:
I bought 5l of Plascon Glatex8 white which is an epoxy paint. Finding the right paint is a mission. The Glatex 8 is rather expensive but will give that final seal and sheen i'm after. Unfortunately it only comes in white or clear. I wouldv'e liked grey but i think it's going to look just great after a few coats. 
The weekend was also filled with the best rugby match and the worst grand prix i have seen this season. The weekend ahead is our year end and stock count so i'm off the project for a bit. I'll give a coat here and there and i'm sure i'll have the motor in within the next fortnight. |
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nautiless
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Joined: June-30-2008 Location: South Africa Status: Offline Points: 186 |
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Posted: June-15-2009 at 5:12am |
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Hi There:
At last i have finished with the construction of the interior. It's been a long journey to this point but i can taste the fun to come....family filled boat on a hot summers day. I gave the boat a wallop of the epoxy paint, 4 layers in total. I had 5l so i decided to finish the can. This boat is now sealed! I spent time this weekend fitting the cradle, pylon, bilge pump and steering assembly. I know this seems like a little to achieve in the time but i heard a man say..."measure twice, drill once." The exciting news is that the motor goes in this week. The beast will have a heart! Here are some pics.... 
Soon after the motor has been dropped and aligned i'll be connecting her up. I still have to mount the blower and rear ventilation hoses. I'll connect up all the pluming electrics and fuel lines. The wet sanding then continues on the exterior. |
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BuffaloBFN
Grand Poobah
Joined: June-24-2007 Location: Gainesville,GA Status: Offline Points: 6094 |
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Posted: June-15-2009 at 10:16am |
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I like what Alan said a while back..."I cut it 3 times and it's still too short".
Very nice and sooo close! |
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Kristof
Grand Poobah
Joined: October-08-2007 Location: Bree, Belgium Status: Offline Points: 3399 |
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Posted: June-15-2009 at 11:47am |
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It just looks great Donovan!!
Can't wait to see the pics with the engine in! |
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- Gun control means: using BOTH hands!
- Money doesn't make one happy, but when it rains cats and dogs, it's still better to cry in a Porsche than on a bicycle... |
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nautiless
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Joined: June-30-2008 Location: South Africa Status: Offline Points: 186 |
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Posted: June-15-2009 at 12:31pm |
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Thanks guys. That engine is gonna look good and sound great.
My mind is now starting to think about how to d*cky up the trailer. The boat is now complete in my mind when it comes to planning and design. |
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nautiless
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Joined: June-30-2008 Location: South Africa Status: Offline Points: 186 |
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Posted: November-14-2009 at 5:24am |
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Ok guys, sorry about being terrible at posting regularly.......i just thought i'd send you the final product ex rub rail. Rub rail will go on tomorrow if the weather is crap......otherwise it's off to the lake!
Gently idling her off the trailer 
Opening her up a bit...my son is very keen to come along 
A family affair... 
Sharing the joy of the journey to a completely restored boat...my son and i 
Master and commander....... 
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WakeSlayer
Grand Poobah
Joined: March-15-2006 Location: United States Status: Offline Points: 2138 |
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Posted: November-14-2009 at 11:52am |
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Hey Don,
Congrats !! Great pics of the boat and the family. Mike |
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Mike N
1968 Mustang |
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kapla
Grand Poobah
Joined: March-27-2008 Location: BA, Argentina Status: Offline Points: 6148 |
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Posted: November-14-2009 at 12:33pm |
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Great job!!! well done..right on time for the summer!!!! Its pricelless when you go it all set....
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<a href="">1992 ski nautique
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SNobsessed
Grand Poobah
Joined: October-21-2007 Location: IA Status: Offline Points: 7102 |
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Posted: November-14-2009 at 12:47pm |
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Great looking boat! Your boys will have a great time. Are they skiing or boarding yet?
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“Beer is proof that God loves us and wants us to be happy.”
Ben Franklin |
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form&function
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Joined: August-21-2009 Location: OK Status: Offline Points: 342 |
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Posted: November-14-2009 at 1:37pm |
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Another ski nautique givin a second chance.People don't realize how few nautiques there really are and how quick they will be gone.
Boat looks super nice by the way. |
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BigBlockFooter
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Joined: January-14-2009 Location: South Africa Status: Offline Points: 21 |
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Posted: November-14-2009 at 4:24pm |
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Hey Don
Gongrats ! Boat looks great ! Well done for sticking with it. Hope you and the family get 1000's of hrs of pleasure out of the boat. If been out to the Vaal twice with the new speaker system and it's way to loud but the base is out of this world ! I ruptured my achiles tendon 3 weeks ago in a stupid way so that's it for me for the next 6-8 months. Anyway, you got it done at the right time of the year. Please e-mail me some more pics when you go out again. duane@ezgo.co.za Enjoy DJ |
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'84 B/N 454
Footers do "it" for at least a minute. |
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Kristof
Grand Poobah
Joined: October-08-2007 Location: Bree, Belgium Status: Offline Points: 3399 |
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Posted: November-14-2009 at 4:54pm |
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Awesome Donovan!
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- Gun control means: using BOTH hands!
- Money doesn't make one happy, but when it rains cats and dogs, it's still better to cry in a Porsche than on a bicycle... |
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Pauly-Banana
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Joined: December-06-2008 Location: United States Status: Offline Points: 273 |
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Posted: November-14-2009 at 5:05pm |
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Hey Don, great job on the boat and thanks for providing the opportunity for all of use to gain ideas into completing a project like yours! So who was first to ski behind the 1982?
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saffer
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Joined: March-29-2008 Location: New Zealand Status: Offline Points: 113 |
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Posted: November-14-2009 at 11:27pm |
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hey guys back in SA, have one on the ex pats over here.
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BigBlockFooter
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Joined: January-14-2009 Location: South Africa Status: Offline Points: 21 |
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Posted: January-13-2013 at 8:07am |
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Hey Don
Still around ? Duane |
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'84 B/N 454
Footers do "it" for at least a minute. |
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Wonder if I'm either right now.