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Replace Dash Pod 93 Sport

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velde99 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote velde99 Quote  Post ReplyReply Direct Link To This Post Posted: January-29-2014 at 8:55pm
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TX Foilhead Quote  Post ReplyReply Direct Link To This Post Posted: January-29-2014 at 8:57pm
Is the lettering for the buttons in a picture file or can you change the text? I've used all my accessory switches and would like to have them labeled appropriately when this project comes up.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote velde99 Quote  Post ReplyReply Direct Link To This Post Posted: January-29-2014 at 9:37pm
I made the plastic panels- overlays are the Originals from CC.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JPASS Quote  Post ReplyReply Direct Link To This Post Posted: January-29-2014 at 9:55pm
My dash had cracks where every self tapping screw attached. It was in pretty bad shape. I wound up using some G-Flex epoxy on all the cracks and then glued in these threaded inserts I got from my airplane mechanic buddy.
He's assured me they are weatherproof.

I still have some work to do as far as sanding things flush and painting the epoxy black, but you get the point. I know it's not original, but the damage was pretty severe and replacements are hard to come by.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote KRoundy Quote  Post ReplyReply Direct Link To This Post Posted: January-30-2014 at 12:48pm
JPASS, That looks good. Curious - why do you want to paint the epoxy?

Kevin
Previous: 1993 Electric Blue/Charcoal Ski Nautique
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JPASS Quote  Post ReplyReply Direct Link To This Post Posted: January-30-2014 at 1:08pm
Originally posted by KRoundy KRoundy wrote:

JPASS, That looks good. Curious - why do you want to paint the epoxy?

Kevin


Just to make it look a little cleaner. I know it's on the back, but I will be painting the screw heads black as they are now stainless and stand out. Figured while I got the paint out why not touch it up??
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Morfoot Quote  Post ReplyReply Direct Link To This Post Posted: January-30-2014 at 1:45pm
Be sure to rough up the epoxy with sandpaper, scotchbrite, something or else the paint won't stick.
"Morfoot; He can ski. He can wakeboard.He can cook chicken.He can create his own self-named beverage, & can also apparently fly. A man of many talents."72 Mustang "Kermit",88 SN Miss Scarlett, 99 SN "Sherman"
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JPASS Quote  Post ReplyReply Direct Link To This Post Posted: January-30-2014 at 4:16pm
Originally posted by Morfoot Morfoot wrote:

Be sure to rough up the epoxy with sandpaper, scotchbrite, something or else the paint won't stick.


Yeah I know. Not my first time painting over G-Flex epoxy repairs.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote N2Deep Quote  Post ReplyReply Direct Link To This Post Posted: January-30-2014 at 5:51pm
I made my own with a piece of Aluminum. Actually made 2 for each side and then cut the center out of the back plate to sandwich the dash between them so the screws weren't going thru the dash pod. Since I couldn't find replacement stickers I just used some Carbon Fiber wrap material over the top piece. And need to figure out some way to label everything but haven't got that far. Right now I just know where everything is. Not original but since it wasn't available I didn't have much of a choice.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JPASS Quote  Post ReplyReply Direct Link To This Post Posted: January-30-2014 at 11:39pm
Originally posted by N2Deep N2Deep wrote:

I made my own with a piece of Aluminum. Actually made 2 for each side and then cut the center out of the back plate to sandwich the dash between them so the screws weren't going thru the dash pod. Since I couldn't find replacement stickers I just used some Carbon Fiber wrap material over the top piece. And need to figure out some way to label everything but haven't got that far. Right now I just know where everything is. Not original but since it wasn't available I didn't have much of a choice.


Hit up Marty Mabe on here. He should be able to get you the correct decals.
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velde99 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote velde99 Quote  Post ReplyReply Direct Link To This Post Posted: January-31-2014 at 12:23am
Spoke with House of Plastics in Orlando today. He said he can reproduce the pods. Just need enough people to buy them. He needs to see one to see what is needed for the tooling. I will be following up with him tomorrow.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JPASS Quote  Post ReplyReply Direct Link To This Post Posted: January-31-2014 at 12:25am
Originally posted by velde99 velde99 wrote:

Spoke with House of Plastics in Orlando today. He said he can reproduce the pods. Just need enough people to buy them. He needs to see one to see what is needed for the tooling. I will be following up with him tomorrow.


I'd be interested to hear more about this.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: January-31-2014 at 9:30am
Are we talking about the pod (plastic dash with holes for gauges and panels covered in vinyl) or panels (flat plastic with holes for breakers and LED's)?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote velde99 Quote  Post ReplyReply Direct Link To This Post Posted: January-31-2014 at 4:01pm
The "pod" holds gauges and speedos.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: January-31-2014 at 4:11pm
Ooooh, cool! Can he do both the basic shell, as well as the vinyl overlay (I assume its a vacuum process)? If he can make it out of something stronger than the original so that it doesnt crack, that would be pretty sweet.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote velde99 Quote  Post ReplyReply Direct Link To This Post Posted: January-31-2014 at 4:38pm
I'm on it. It will be plastic- since that's what they do- but maybe they can reenforces it with better tech from today? Still waiting for his call. I explained to him what it was and sent pictures. The vinyl is heat shrunk on- so I will ask if that is a possibility. I'll keep everyone posted.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JPASS Quote  Post ReplyReply Direct Link To This Post Posted: January-31-2014 at 4:49pm
Being that I am local, let me know if there is anything I can do to help out with this. I have my pod off at the moment for repair, but all the gauges and wiring harness are all still installed.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KRoundy Quote  Post ReplyReply Direct Link To This Post Posted: January-31-2014 at 5:08pm
I have a thrashed-out old pod (1993 Ski Nautique) with torn-out attach points that I'd be willing to donate to the cause. It would be great if there were a way to reinforce the attach points and thus make the new pod more durable.
Previous: 1993 Electric Blue/Charcoal Ski Nautique
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JPASS Quote  Post ReplyReply Direct Link To This Post Posted: January-31-2014 at 5:47pm
Gluing down the vinyl that was peeling up around the edges.

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